Christopher McComb

Adam D. Cobb, Anirban Roy, Daniel Elenius et al.

We present AircraftVerse, a publicly available aerial vehicle design dataset. Aircraft design encompasses different physics domains and, hence, multiple modalities of representation. The evaluation of these cyber-physical system (CPS) designs requires the use of scientific analytical and simulation models ranging from computer-aided design tools for structural and manufacturing analysis, computational fluid dynamics tools for drag and lift computation, battery models for energy estimation, and simulation models for flight control and dynamics. AircraftVerse contains 27,714 diverse air vehicle designs - the largest corpus of engineering designs with this level of complexity. Each design comprises the following artifacts: a symbolic design tree describing topology, propulsion subsystem, battery subsystem, and other design details; a STandard for the Exchange of Product (STEP) model data; a 3D CAD design using a stereolithography (STL) file format; a 3D point cloud for the shape of the design; and evaluation results from high fidelity state-of-the-art physics models that characterize performance metrics such as maximum flight distance and hover-time. We also present baseline surrogate models that use different modalities of design representation to predict design performance metrics, which we provide as part of our dataset release. Finally, we discuss the potential impact of this dataset on the use of learning in aircraft design and, more generally, in CPS. AircraftVerse is accompanied by a data card, and it is released under Creative Commons Attribution-ShareAlike (CC BY-SA) license. The dataset is hosted at https://zenodo.org/record/6525446, baseline models and code at https://github.com/SRI-CSL/AircraftVerse, and the dataset description at https://aircraftverse.onrender.com/.

Ayush Raina, Jonathan Cagan, Christopher McComb

Building an AI agent that can design on its own has been a goal since the 1980s. Recently, deep learning has shown the ability to learn from large-scale data, enabling significant advances in data-driven design. However, learning over prior data limits us only to solve problems that have been solved before and biases data-driven learning towards existing solutions. The ultimate goal for a design agent is the ability to learn generalizable design behavior in a problem space without having seen it before. We introduce a self-learning agent framework in this work that achieves this goal. This framework integrates a deep policy network with a novel tree search algorithm, where the tree search explores the problem space, and the deep policy network leverages self-generated experience to guide the search further. This framework first demonstrates an ability to discover high-performing generative strategies without any prior data, and second, it illustrates a zero-shot generalization of generative strategies across various unseen boundary conditions. This work evaluates the effectiveness and versatility of the framework by solving multiple versions of two engineering design problems without retraining. Overall, this paper presents a methodology to self-learn high-performing and generalizable problem-solving behavior in an arbitrary problem space, circumventing the needs for expert data, existing solutions, and problem-specific learning.

Zeda Xu, John Liechty, Sebastian Benthall et al.

Volatility, which indicates the dispersion of returns, is a crucial measure of risk and is hence used extensively for pricing and discriminating between different financial investments. As a result, accurate volatility prediction receives extensive attention. The Generalized Autoregressive Conditional Heteroscedasticity (GARCH) model and its succeeding variants are well established models for stock volatility forecasting. More recently, deep learning models have gained popularity in volatility prediction as they demonstrated promising accuracy in certain time series prediction tasks. Inspired by Physics-Informed Neural Networks (PINN), we constructed a new, hybrid Deep Learning model that combines the strengths of GARCH with the flexibility of a Long Short-Term Memory (LSTM) Deep Neural Network (DNN), thus capturing and forecasting market volatility more accurately than either class of models are capable of on their own. We refer to this novel model as a GARCH-Informed Neural Network (GINN). When compared to other time series models, GINN showed superior out-of-sample prediction performance in terms of the Coefficient of Determination ($R^2$), Mean Squared Error (MSE), and Mean Absolute Error (MAE).

Martha Baldwin, Nicholas A. Meisel, Christopher McComb

Additive manufacturing is advantageous for producing lightweight components while addressing complex design requirements. This capability has been bolstered by the introduction of unit lattice cells and the gradation of those cells. In cases where loading varies throughout a part, it may be beneficial to use multiple, distinct lattice cell types, resulting in multi-lattice structures. In such structures, abrupt transitions between unit cell topologies may cause stress concentrations, making the boundary between unit cell types a primary failure point. Thus, these regions require careful design in order to ensure the overall functionality of the part. Although computational design approaches have been proposed, smooth transition regions are still difficult to achieve, especially between lattices of drastically different topologies. This work demonstrates and assesses a method for using variational autoencoders to automate the creation of transitional lattice cells, examining the factors that contribute to smooth transitions. Through computational experimentation, it was found that the smoothness of transition regions was strongly predicted by how closely the endpoints were in the latent space, whereas the number of transition intervals was not a sole predictor.

Jiangce Chen, Wenzhuo Xu, Martha Baldwin et al.

High-fidelity, data-driven models that can quickly simulate thermal behavior during additive manufacturing (AM) are crucial for improving the performance of AM technologies in multiple areas, such as part design, process planning, monitoring, and control. However, the complexities of part geometries make it challenging for current models to maintain high accuracy across a wide range of geometries. Additionally, many models report a low mean square error (MSE) across the entire domain (part). However, in each time step, most areas of the domain do not experience significant changes in temperature, except for the heat-affected zones near recent depositions. Therefore, the MSE-based fidelity measurement of the models may be overestimated. This paper presents a data-driven model that uses Fourier Neural Operator to capture the local temperature evolution during the additive manufacturing process. In addition, the authors propose to evaluate the model using the $R^2$ metric, which provides a relative measure of the model's performance compared to using mean temperature as a prediction. The model was tested on numerical simulations based on the Discontinuous Galerkin Finite Element Method for the Direct Energy Deposition process, and the results demonstrate that the model achieves high fidelity as measured by $R^2$ and maintains generalizability to geometries that were not included in the training process.

Martha Baldwin, Nicholas A. Meisel, Christopher McComb

Additive manufacturing has revolutionized structural optimization by enhancing component strength and reducing material requirements. One approach used to achieve these improvements is the application of multi-lattice structures, where the macro-scale performance relies on the detailed design of mesostructural lattice elements. Many current approaches to designing such structures use data-driven design to generate multi-lattice transition regions, making use of machine learning models that are informed solely by the geometry of the mesostructures. However, it remains unclear if the integration of mechanical properties into the dataset used to train such machine learning models would be beneficial beyond using geometric data alone. To address this issue, this work implements and evaluates a hybrid geometry/property Variational Autoencoder (VAE) for generating multi-lattice transition regions. In our study, we found that hybrid VAEs demonstrate enhanced performance in maintaining stiffness continuity through transition regions, indicating their suitability for design tasks requiring smooth mechanical properties.

Zeda Xu, Nikolas Martelaro, Christopher McComb

The engineering design research community has studied agentic AI systems that use Large Language Model (LLM) agents to automate the engineering design process. However, these systems are prone to some of the same pathologies that plague humans. Just as human designers, LLM design agents can fixate on existing paradigms and fail to explore alternatives when solving design challenges, potentially leading to suboptimal solutions. In this work, we propose (1) a novel Self-Regulation Loop (SRL), in which the Design Agent self-regulates and explicitly monitors its own metacognition, and (2) a novel Co-Regulation Design Agentic Loop (CRDAL), in which a Metacognitive Co-Regulation Agent assists the Design Agent in metacognition to mitigate design fixation, thereby improving system performance for engineering design tasks. In the battery pack design problem examined here, we found that the novel CRDAL system generates designs with better performance, without significantly increasing the computational cost, compared to a plain Ralph Wiggum Loop (RWL) and the metacognitively self-assessing Self-Regulation Loop (SRL). Also, we found that the CRDAL system navigated through the latent design space more effectively than both SRL and RWL. However, the SRL did not generate designs with significantly better performance than RWL, even though it explored a different region of the design space. The proposed system architectures and findings of this work provide practical implications for future development of agentic AI systems for engineering design.

Yash Patawari Jain, Daniele Grandi, Allin Groom et al.

Material selection plays a pivotal role in many industries, from manufacturing to construction. Material selection is usually carried out after several cycles of conceptual design, during which designers iteratively refine the design solution and the intended manufacturing approach. In design research, material selection is typically treated as an optimization problem with a single correct answer. Moreover, it is also often restricted to specific types of objects or design functions, which can make the selection process computationally expensive and time-consuming. In this paper, we introduce MSEval, a novel dataset which is comprised of expert material evaluations across a variety of design briefs and criteria. This data is designed to serve as a benchmark to facilitate the evaluation and modification of machine learning models in the context of material selection for conceptual design.

Daniele Grandi, Yash Patawari Jain, Allin Groom et al.

Material selection is a crucial step in conceptual design due to its significant impact on the functionality, aesthetics, manufacturability, and sustainability impact of the final product. This study investigates the use of Large Language Models (LLMs) for material selection in the product design process and compares the performance of LLMs against expert choices for various design scenarios. By collecting a dataset of expert material preferences, the study provides a basis for evaluating how well LLMs can align with expert recommendations through prompt engineering and hyperparameter tuning. The divergence between LLM and expert recommendations is measured across different model configurations, prompt strategies, and temperature settings. This approach allows for a detailed analysis of factors influencing the LLMs' effectiveness in recommending materials. The results from this study highlight two failure modes, and identify parallel prompting as a useful prompt-engineering method when using LLMs for material selection. The findings further suggest that, while LLMs can provide valuable assistance, their recommendations often vary significantly from those of human experts. This discrepancy underscores the need for further research into how LLMs can be better tailored to replicate expert decision-making in material selection. This work contributes to the growing body of knowledge on how LLMs can be integrated into the design process, offering insights into their current limitations and potential for future improvements.

Kevin Ma, Daniele Grandi, Christopher McComb et al.

Access to large amounts of diverse design solutions can support designers during the early stage of the design process. In this paper, we explore the efficacy of large language models (LLM) in producing diverse design solutions, investigating the level of impact that parameter tuning and various prompt engineering techniques can have on the diversity of LLM-generated design solutions. Specifically, LLMs are used to generate a total of 4,000 design solutions across five distinct design topics, eight combinations of parameters, and eight different types of prompt engineering techniques, comparing each combination of parameter and prompt engineering method across four different diversity metrics. LLM-generated solutions are compared against 100 human-crowdsourced solutions in each design topic using the same set of diversity metrics. Results indicate that human-generated solutions consistently have greater diversity scores across all design topics. Using a post hoc logistic regression analysis we investigate whether these differences primarily exist at the semantic level. Results show that there is a divide in some design topics between humans and LLM-generated solutions, while others have no clear divide. Taken together, these results contribute to the understanding of LLMs' capabilities in generating a large volume of diverse design solutions and offer insights for future research that leverages LLMs to generate diverse design solutions for a broad range of design tasks (e.g., inspirational stimuli).

Akash Agrawal, Christopher McComb

Multi-fidelity Reinforcement Learning (RL) frameworks efficiently utilize computational resources by integrating analysis models of varying accuracy and costs. The prevailing methodologies, characterized by transfer learning, human-inspired strategies, control variate techniques, and adaptive sampling, predominantly depend on a structured hierarchy of models. However, this reliance on a model hierarchy can exacerbate variance in policy learning when the underlying models exhibit heterogeneous error distributions across the design space. To address this challenge, this work proposes a novel adaptive multi-fidelity RL framework, in which multiple heterogeneous, non-hierarchical low-fidelity models are dynamically leveraged alongside a high-fidelity model to efficiently learn a high-fidelity policy. Specifically, low-fidelity policies and their experience data are adaptively used for efficient targeted learning, guided by their alignment with the high-fidelity policy. The effectiveness of the approach is demonstrated in an octocopter design optimization problem, utilizing two low-fidelity models alongside a high-fidelity simulator. The results demonstrate that the proposed approach substantially reduces variance in policy learning, leading to improved convergence and consistent high-quality solutions relative to traditional hierarchical multi-fidelity RL methods. Moreover, the framework eliminates the need for manually tuning model usage schedules, which can otherwise introduce significant computational overhead. This positions the framework as an effective variance-reduction strategy for multi-fidelity RL, while also mitigating the computational and operational burden of manual fidelity scheduling.

Akash Agrawal, Christopher McComb

Multi-fidelity Reinforcement Learning (RL) frameworks significantly enhance the efficiency of engineering design by leveraging analysis models with varying levels of accuracy and computational costs. The prevailing methodologies, characterized by transfer learning, human-inspired strategies, control variate techniques, and adaptive sampling, predominantly depend on a structured hierarchy of models. However, this reliance on a model hierarchy overlooks the heterogeneous error distributions of models across the design space, extending beyond mere fidelity levels. This work proposes ALPHA (Adaptively Learned Policy with Heterogeneous Analyses), a novel multi-fidelity RL framework to efficiently learn a high-fidelity policy by adaptively leveraging an arbitrary set of non-hierarchical, heterogeneous, low-fidelity models alongside a high-fidelity model. Specifically, low-fidelity policies and their experience data are dynamically used for efficient targeted learning, guided by their alignment with the high-fidelity policy. The effectiveness of ALPHA is demonstrated in analytical test optimization and octocopter design problems, utilizing two low-fidelity models alongside a high-fidelity one. The results highlight ALPHA's adaptive capability to dynamically utilize models across time and design space, eliminating the need for scheduling models as required in a hierarchical framework. Furthermore, the adaptive agents find more direct paths to high-performance solutions, showing superior convergence behavior compared to hierarchical agents.

Maral Doctorarastoo, Katherine A. Flanigan, Mario Bergés et al.

The capacity to predict human spatial preferences within built environments is instrumental for developing Cyber-Physical-Social Infrastructure Systems (CPSIS). A significant challenge in this domain is the generalizability of preference models, particularly their efficacy in predicting preferences within environmental configurations not encountered during training. While deep learning models have shown promise in learning complex spatial and contextual dependencies, it remains unclear which neural network architectures are most effective at generalizing to unseen layouts. To address this, we conduct a comparative study of Graph Neural Networks, Convolutional Neural Networks, and standard feedforward Neural Networks using synthetic data generated from a simplified and synthetic pocket park environment. Beginning with this illustrative case study, allows for controlled analysis of each model's ability to transfer learned preference patterns to unseen spatial scenarios. The models are evaluated based on their capacity to predict preferences influenced by heterogeneous physical, environmental, and social features. Generalizability score is calculated using the area under the precision-recall curve for the seen and unseen layouts. This generalizability score is appropriate for imbalanced data, providing insights into the suitability of each neural network architecture for preference-aware human behavior modeling in unseen built environments.

Jiangce Chen, Wenzhuo Xu, Zeda Xu et al.

Time-dependent partial differential equations (PDEs) for classic physical systems are established based on the conservation of mass, momentum, and energy, which are ubiquitous in scientific and engineering applications. These PDEs are strictly local-dependent according to the principle of locality in physics, which means that the evolution at a point is only influenced by the neighborhood around it whose size is determined by the length of timestep multiplied with the speed of characteristic information traveling in the system. However, deep learning architecture cannot strictly enforce the local-dependency as it inevitably increases the scope of information to make local predictions as the number of layers increases. Under limited training data, the extra irrelevant information results in sluggish convergence and compromised generalizability. This paper aims to solve this problem by proposing a data decomposition method to strictly limit the scope of information for neural operators making local predictions, which is called data decomposition enforcing local-dependency (DDELD). The numerical experiments over multiple physical phenomena show that DDELD significantly accelerates training convergence and reduces test errors of benchmark models on large-scale engineering simulations.

Kevin Ma, Daniele Grandi, Christopher McComb et al.

Concept generation is a creative step in the conceptual design phase, where designers often turn to brainstorming, mindmapping, or crowdsourcing design ideas to complement their own knowledge of the domain. Recent advances in natural language processing (NLP) and machine learning (ML) have led to the rise of Large Language Models (LLMs) capable of generating seemingly creative outputs from textual prompts. The success of these models has led to their integration and application across a variety of domains, including art, entertainment, and other creative work. In this paper, we leverage LLMs to generate solutions for a set of 12 design problems and compare them to a baseline of crowdsourced solutions. We evaluate the differences between generated and crowdsourced design solutions through multiple perspectives, including human expert evaluations and computational metrics. Expert evaluations indicate that the LLM-generated solutions have higher average feasibility and usefulness while the crowdsourced solutions have more novelty. We experiment with prompt engineering and find that leveraging few-shot learning can lead to the generation of solutions that are more similar to the crowdsourced solutions. These findings provide insight into the quality of design solutions generated with LLMs and begins to evaluate prompt engineering techniques that could be leveraged by practitioners to generate higher-quality design solutions synergistically with LLMs.

Ayush Raina, Jonathan Cagan, Christopher McComb

Generative design problems often encompass complex action spaces that may be divergent over time, contain state-dependent constraints, or involve hybrid (discrete and continuous) domains. To address those challenges, this work introduces Design Strategy Network (DSN), a data-driven deep hierarchical framework that can learn strategies over these arbitrary complex action spaces. The hierarchical architecture decomposes every action decision into first predicting a preferred spatial region in the design space and then outputting a probability distribution over a set of possible actions from that region. This framework comprises a convolutional encoder to work with image-based design state representations, a multi-layer perceptron to predict a spatial region, and a weight-sharing network to generate a probability distribution over unordered set-based inputs of feasible actions. Applied to a truss design study, the framework learns to predict the actions of human designers in the study, capturing their truss generation strategies in the process. Results show that DSNs significantly outperform non-hierarchical methods of policy representation, demonstrating their superiority in complex action space problems.

Ayush Raina, Lucas Puentes, Jonathan Cagan et al.

Engineering design problems often involve large state and action spaces along with highly sparse rewards. Since an exhaustive search of those spaces is not feasible, humans utilize relevant domain knowledge to condense the search space. Previously, deep learning agents (DLAgents) were introduced to use visual imitation learning to model design domain knowledge. This note builds on DLAgents and integrates them with one-step lookahead search to develop goal-directed agents capable of enhancing learned strategies for sequentially generating designs. Goal-directed DLAgents can employ human strategies learned from data along with optimizing an objective function. The visual imitation network from DLAgents is composed of a convolutional encoder-decoder network, acting as a rough planning step that is agnostic to feedback. Meanwhile, the lookahead search identifies the fine-tuned design action guided by an objective. These design agents are trained on an unconstrained truss design problem that is modeled as a sequential, action-based configuration design problem. The agents are then evaluated on two versions of the problem: the original version used for training and an unseen constrained version with an obstructed construction space. The goal-directed agents outperform the human designers used to train the network as well as the previous objective-agnostic versions of the agent in both scenarios. This illustrates a design agent framework that can efficiently use feedback to not only enhance learned design strategies but also adapt to unseen design problems.

Ayush Raina, Christopher McComb, Jonathan Cagan

Humans as designers have quite versatile problem-solving strategies. Computer agents on the other hand can access large scale computational resources to solve certain design problems. Hence, if agents can learn from human behavior, a synergetic human-agent problem solving team can be created. This paper presents an approach to extract human design strategies and implicit rules, purely from historical human data, and use that for design generation. A two-step framework that learns to imitate human design strategies from observation is proposed and implemented. This framework makes use of deep learning constructs to learn to generate designs without any explicit information about objective and performance metrics. The framework is designed to interact with the problem through a visual interface as humans did when solving the problem. It is trained to imitate a set of human designers by observing their design state sequences without inducing problem-specific modelling bias or extra information about the problem. Furthermore, an end-to-end agent is developed that uses this deep learning framework as its core in conjunction with image processing to map pixel-to-design moves as a mechanism to generate designs. Finally, the designs generated by a computational team of these agents are then compared to actual human data for teams solving a truss design problem. Results demonstrates that these agents are able to create feasible and efficient truss designs without guidance, showing that this methodology allows agents to learn effective design strategies.