Xu Wu

Farah Alsafadi, Aidan Furlong, Xu Wu

Deep generative models (DGMs) can generate synthetic data samples that closely resemble the original dataset, addressing data scarcity. In this work, we developed a conditional variational autoencoder (CVAE) to augment critical heat flux (CHF) data used for the 2006 Groeneveld lookup table. To compare with traditional methods, a fine-tuned deep neural network (DNN) regression model was evaluated on the same dataset. Both models achieved small mean absolute relative errors, with the CVAE showing more favorable results. Uncertainty quantification (UQ) was performed using repeated CVAE sampling and DNN ensembling. The DNN ensemble improved performance over the baseline, while the CVAE maintained consistent results with less variability and higher confidence. Both models achieved small errors inside and outside the training domain, with slightly larger errors outside. Overall, the CVAE performed better than the DNN in predicting CHF and exhibited better uncertainty behavior.

Farah Alsafadi, Alexandra Akins, Xu Wu

Deep generative modeling provides a powerful pathway to overcome data scarcity in energy-related applications where experimental data are often limited, costly, or difficult to obtain. By learning the underlying probability distribution of the training dataset, deep generative models, such as the diffusion model (DM), can generate high-fidelity synthetic samples that statistically resemble the training data. Such synthetic data generation can significantly enrich the size and diversity of the available training data, and more importantly, improve the robustness of downstream machine learning models in predictive tasks. The objective of this paper is to investigate the effectiveness of DM for overcoming data scarcity in nuclear energy applications. By leveraging a public dataset on critical heat flux (CHF) that cover a wide range of commercial nuclear reactor operational conditions, we developed a DM that can generate an arbitrary amount of synthetic samples for augmenting of the CHF dataset. Since a vanilla DM can only generate samples randomly, we also developed a conditional DM capable of generating targeted CHF data under user-specified thermal-hydraulic conditions. The performance of the DM was evaluated based on their ability to capture empirical feature distributions and pair-wise correlations, as well as to maintain physical consistency. The results showed that both the DM and conditional DM can successfully generate realistic and physics-consistent CHF data. Furthermore, uncertainty quantification was performed to establish confidence in the generated data. The results demonstrated that the conditional DM is highly effective in augmenting CHF data while maintaining acceptable levels of uncertainty.

Aidan Furlong, Xingang Zhao, Robert Salko et al.

Accurate prediction of critical heat flux (CHF) is an essential component of safety analysis in pressurized and boiling water reactors. To support reliable prediction of this quantity, several empirical correlations and lookup tables have been constructed from physical experiments over the past several decades. With the onset of accessible machine learning (ML) frameworks, multiple initiatives have been established with the goal of predicting CHF more accurately than these traditional methods. While purely data-driven surrogate modeling has been extensively investigated, these approaches lack interpretability, lack resilience to data scarcity, and have been developed mostly using data from tube experiments. As a result, bias-correction hybrid approaches have become increasingly popular, which correct initial "low-fidelity" estimates provided by deterministic base models by using ML-predicted residuals. This body of work has mostly considered round tube geometries; annular geometry-specific ML models have not yet been deployed in thermal hydraulic codes. This study developed, deployed, and validated four ML models to predict CHF in annular geometries using the CTF subchannel code. Three empirical correlation models, Biasi, Bowring, and Katto, were used as base models for comparison. The ML models were trained and tested using 577 experimental annulus data points from four datasets: Becker, Beus, Janssen, and Mortimore. Baseline CHF predictions were obtained from the empirical correlations, with mean relative errors above 26%. The ML-driven models achieved mean relative errors below 3.5%, with no more than one point exceeding the 10% error envelope. In all cases, the hybrid ML models significantly outperformed their empirical counterparts.

Aidan Furlong, Xingang Zhao, Robert Salko et al.

Critical heat flux (CHF) marks the transition from nucleate to film boiling, where heat transfer to the working fluid can rapidly deteriorate. Accurate CHF prediction is essential for efficiency, safety, and preventing equipment damage, particularly in nuclear reactors. Although widely used, empirical correlations frequently exhibit discrepancies in comparison with experimental data, limiting their reliability in diverse operational conditions. Traditional machine learning (ML) approaches have demonstrated the potential for CHF prediction but have often suffered from limited interpretability, data scarcity, and insufficient knowledge of physical principles. Hybrid model approaches, which combine data-driven ML with physics-based models, mitigate these concerns by incorporating prior knowledge of the domain. This study integrated a purely data-driven ML model and two hybrid models (using the Biasi and Bowring CHF correlations) within the CTF subchannel code via a custom Fortran framework. Performance was evaluated using two validation cases: a subset of the Nuclear Regulatory Commission CHF database and the Bennett dryout experiments. In both cases, the hybrid models exhibited significantly lower error metrics in comparison with conventional empirical correlations. The pure ML model remained competitive with the hybrid models. Trend analysis of error parity indicates that ML-based models reduce the tendency for CHF overprediction, improving overall accuracy. These results demonstrate that ML-based CHF models can be effectively integrated into subchannel codes and can potentially increase performance in comparison with conventional methods.