Adil Rasheed

Mohammed Ayalew Belay, Adil Rasheed, Pierluigi Salvo Rossi

Anomaly detection is increasingly becoming crucial for maintaining the safety, reliability, and efficiency of industrial systems. Recently, with the advent of digital twins and data-driven decision-making, several statistical and machine-learning methods have been proposed. However, these methods face several challenges, such as dependence on only real sensor datasets, limited labeled data, high false alarm rates, and privacy concerns. To address these problems, we propose a suite of digital twin-integrated federated learning (DTFL) methods that enhance global model performance while preserving data privacy and communication efficiency. Specifically, we present five novel approaches: Digital Twin-Based Meta-Learning (DTML), Federated Parameter Fusion (FPF), Layer-wise Parameter Exchange (LPE), Cyclic Weight Adaptation (CWA), and Digital Twin Knowledge Distillation (DTKD). Each method introduces a unique mechanism to combine synthetic and real-world knowledge, balancing generalization with communication overhead. We conduct an extensive experiment using a publicly available cyber-physical anomaly detection dataset. For a target accuracy of 80%, CWA reaches the target in 33 rounds, FPF in 41 rounds, LPE in 48 rounds, and DTML in 87 rounds, whereas the standard FedAvg baseline and DTKD do not reach the target within 100 rounds. These results highlight substantial communication-efficiency gains (up to 62% fewer rounds than DTML and 31% fewer than LPE) and demonstrate that integrating DT knowledge into FL accelerates convergence to operationally meaningful accuracy thresholds for IIoT anomaly detection.

Omer San, Adil Rasheed, Eda Bozdemir et al.

Digital twins are evolving into self-learning, autonomous systems that link models, data, and human interaction. Realizing their full potential depends on interoperability, standardization, and the integration of artificial intelligence and advanced computational reasoning across sectors.

Mohammed Ayalew Belay, Lucas Ferreira Bernardino, Adil Rasheed et al.

Combined-cycle gas turbines (CCGTs) play a key role in modern power generation, offering both high efficiency and reduced environmental impact. However, their complex thermo-fluid and mechanical interactions complicate fault detection, particularly when labeled fault data are scarce. In this paper, we introduce the Kalman Prototypical Network (KPN), a metric-based few-shot learning (FSL) framework specifically tailored for CCGT fault diagnosis. We model the evolution of class prototypes as latent stochastic states in a dynamic system to reduce episodic variance and improve robustness in embedding representation. Synthetic data sets generated with a high-fidelity Modelica-based dynamic simulation of an offshore CCGT system were used, simulating both normal operation and progressive leak faults under transient conditions. Application of the proposed framework on simulated leak fault detection tasks demonstrate that KPN outperforms conventional FSL methods such as Matching Networks, Relation Networks, and MAML in both accuracy and stability under varying support and query configurations. The proposed framework significantly improves training convergence and generalization by stabilizing class representations, making it well-suited for real-world CCGT fault detection where labeled data is limited.

Aleksander Østensen, Alberto Mino Calero, Anastasios M. Lekkas et al.

Large Language Models (LLMs) are increasingly used for decision-making and reasoning tasks, yet their potential as controllers for physical systems remains largely unexplored. This work investigates whether LLMs can function as interpretable controllers for a dynamic thermal environment, examining their ability to follow setpoints, interpret natural-language commands, reason about actuator effects, and incorporate prior model-based knowledge. Five LLMs of varying scales are evaluated under multiple scenarios, including settings with penalties on heater or fan usage and cases where the models have access to a physics-based prediction tool. The results show that control performance depends on model complexity: while low- and mid-scale models frequently misinterpret actuator dynamics or generate inconsistent reasoning, high-complexity models such as Qwen-3~14B and GPT-4o achieve accurate temperature tracking, stable actuator usage, and coherent explanations aligned with physical principles. Incorporating a physics-based model significantly improves control smoothness and energy efficiency by enabling anticipatory decision-making. A detailed reasoning taxonomy further reveals a clear progression from causal misinterpretation in smaller models to cohesive and temporally aware reasoning in larger ones. The findings demonstrate that LLMs can act as interpretable controllers when sufficiently capable and appropriately grounded in domain knowledge, highlighting promising opportunities for hybrid model-based and language-driven control strategies that can provide plausible explanations.