Si-Yu Xiao

Si-Yu Xiao, Guo-Hui Ren, Tian-Hao Mao et al.

Accurate depth measurement is critical for targeting designated perforation intervals to maximize hydrocarbon recovery. While next-generation automated wireless perforating techniques reduce reliance on costly surface infrastructure and personnel, they lack the continuous depth correlation provided by conventional wireline cables. Consequently, correlating real-time casing collar locator (CCL) signals with a pre-recorded casing tally is essential for automatic depth determination. However, implementing this measurement remains challenging: downhole instruments must process CCL signals in real-time to identify collar signatures from complex interference, a task severely restricted by the limited computational resources and power budget of high-temperature downhole electronics. To address these constraints, this work proposes the Dynamic Threshold and Physical Plausibility Depth Measurement and Perforation Control (DTPPMP) system. This integrated solution enables in situ depth calibration by correlating CCL signals with the casing tally using lightweight algorithms for dynamic-threshold-based collar recognition and physical plausibility verification. Field tests demonstrate a collar recognition F1 score of 98.6% at a throughput of 1000 Sa/s. Notably, the algorithm requires only 1.5 μs per sample, confirming its computational efficiency and suitability for deployment on resource-constrained, high-temperature downhole platforms.

Si-Yu Xiao, Xin-Di Zhao, Xiang-Zhan Wang et al.

Casing collar locator (CCL) measurements are widely used as reliable depth markers for positioning downhole instruments in cased-hole operations, enabling accurate depth control for operations such as perforation. However, autonomous collar recognition in downhole environments remains challenging because CCL signals are often corrupted by toolstring- or casing-induced magnetic interference, while stringent size and power budgets limit the use of computationally intensive algorithms and specific operations require real-time, in-situ processing. To address these constraints, we propose Collar Recognition Nets (CRNs), a family of domain-specific lightweight 1-D convolutional neural networks for collar signature recognition from streaming CCL waveforms. With depthwise separable convolutions and input pooling, CRNs optimize efficiency without sacrificing accuracy. Our most compact model achieves an F1-score of 0.972 on field data with only 1,985~parameters and 8,208~MACs, and deployed on an ARM Cortex-M7 based embedded system using TensorFlow Lite for Microcontrollers (TFLM) library, the model demonstrates a throughput of 1,000 inference per second and 343.2 μs latency, confirming the feasibility of robust, autonomous, and real-time collar recognition under stringent downhole constraints.