Andrea Castellani

Christian Internò, Andrea Castellani, Sebastian Schmitt et al.

Industrial Non-Intrusive Load Monitoring (NILM) is limited by the scarcity of high-quality datasets and the complex variability of industrial energy consumption patterns. To address data scarcity and privacy issues, we introduce the Synthetic Industrial Dataset for Energy Disaggregation (SIDED), an open-source dataset generated using Digital Twin simulations. SIDED includes three types of industrial facilities across three different geographic locations, capturing diverse appliance behaviors, weather conditions, and load profiles. We also propose the Appliance-Modulated Data Augmentation (AMDA) method, a computationally efficient technique that enhances NILM model generalization by intelligently scaling appliance power contributions based on their relative impact. We show in experiments that NILM models trained with AMDA-augmented data significantly improve the disaggregation of energy consumption of complex industrial appliances like combined heat and power systems. Specifically, in our out-of-sample scenarios, models trained with AMDA achieved a Normalized Disaggregation Error of 0.093, outperforming models trained without data augmentation (0.451) and those trained with random data augmentation (0.290). Data distribution analyses confirm that AMDA effectively aligns training and test data distributions, enhancing model generalization.

Jens Engel, Andrea Castellani, Patricia Wollstadt et al.

We present a large real-world dataset obtained from monitoring a smart company facility over the course of six years, from 2018 to 2023. The dataset includes energy consumption data from various facility areas and components, energy production data from a photovoltaic system and a combined heat and power plant, operational data from heating and cooling systems, and weather data from an on-site weather station. The measurement sensors installed throughout the facility are organized in a hierarchical metering structure with multiple sub-metering levels, which is reflected in the dataset. The dataset contains measurement data from 72 energy meters, 9 heat meters and a weather station. Both raw and processed data at different processing levels, including labeled issues, is available. In this paper, we describe the data acquisition and post-processing employed to create the dataset. The dataset enables the application of a wide range of methods in the domain of energy management, including optimization, modeling, and machine learning to optimize building operations and reduce costs and carbon emissions.

Konstantinos Paraschakis, Andrea Castellani, Giorgos Borboudakis et al.

Any supervised machine learning analysis is required to provide an estimate of the out-of-sample predictive performance. However, it is imperative to also provide a quantification of the uncertainty of this performance in the form of a confidence or credible interval (CI) and not just a point estimate. In an AutoML setting, estimating the CI is challenging due to the ``winner's curse", i.e., the bias of estimation due to cross-validating several machine learning pipelines and selecting the winning one. In this work, we perform a comparative evaluation of 9 state-of-the-art methods and variants in CI estimation in an AutoML setting on a corpus of real and simulated datasets. The methods are compared in terms of inclusion percentage (does a 95\% CI include the true performance at least 95\% of the time), CI tightness (tighter CIs are preferable as being more informative), and execution time. The evaluation is the first one that covers most, if not all, such methods and extends previous work to imbalanced and small-sample tasks. In addition, we present a variant, called BBC-F, of an existing method (the Bootstrap Bias Correction, or BBC) that maintains the statistical properties of the BBC but is more computationally efficient. The results support that BBC-F and BBC dominate the other methods in all metrics measured.

Andrea Castellani, Sebastian Schmitt, Barbara Hammer

In complex industrial settings, it is common practice to monitor the operation of machines in order to detect undesired states, adjust maintenance schedules, optimize system performance or collect usage statistics of individual machines. In this work, we focus on estimating the power output of a Combined Heat and Power (CHP) machine of a medium-sized company facility by analyzing the total facility power consumption. We formulate the problem as a time-series classification problem where the class label represents the CHP power output. As the facility is fully instrumented and sensor measurements from the CHP are available, we generate the training labels in an automated fashion from the CHP sensor readings. However, sensor failures result in mislabeled training data samples which are hard to detect and remove from the dataset. Therefore, we propose a novel multi-task deep learning approach that jointly trains a classifier and an autoencoder with a shared embedding representation. The proposed approach targets to gradually correct the mislabelled data samples during training in a self-supervised fashion, without any prior assumption on the amount of label noise. We benchmark our approach on several time-series classification datasets and find it to be comparable and sometimes better than state-of-the-art methods. On the real-world use-case of predicting the CHP power output, we thoroughly evaluate the architectural design choices and show that the final architecture considerably increases the robustness of the learning process and consistently beats other recent state-of-the-art algorithms in the presence of unstructured as well as structured label noise.

Andrea Castellani, Sebastian Schmitt, Stefano Squartini

The continuously growing amount of monitored data in the Industry 4.0 context requires strong and reliable anomaly detection techniques. The advancement of Digital Twin technologies allows for realistic simulations of complex machinery, therefore, it is ideally suited to generate synthetic datasets for the use in anomaly detection approaches when compared to actual measurement data. In this paper, we present novel weakly-supervised approaches to anomaly detection for industrial settings. The approaches make use of a Digital Twin to generate a training dataset which simulates the normal operation of the machinery, along with a small set of labeled anomalous measurement from the real machinery. In particular, we introduce a clustering-based approach, called Cluster Centers (CC), and a neural architecture based on the Siamese Autoencoders (SAE), which are tailored for weakly-supervised settings with very few labeled data samples. The performance of the proposed methods is compared against various state-of-the-art anomaly detection algorithms on an application to a real-world dataset from a facility monitoring system, by using a multitude of performance measures. Also, the influence of hyper-parameters related to feature extraction and network architecture is investigated. We find that the proposed SAE based solutions outperform state-of-the-art anomaly detection approaches very robustly for many different hyper-parameter settings on all performance measures.