Dex Doksoo Lee

Aaditya Chandrasekhar, Dex Doksoo Lee, Hyunwoo Kwon et al.

Gel-elastomer composites, comprising an active swellable hydrogel and a passive elastomer, are a compelling class of programmable material systems (PMS) capable of shape morphing under multiphysics actuation. The precise design of the topology and material distribution unlocks complex programmability instrumental in wearable electronics, soft robots, and drug delivery; however, the structure-function relationship is highly non-intuitive, rendering both trial-and-error and conventional design approaches largely intractable. To address this, we present a topology optimization (TO) framework for the automated design of such structures, enabling systematic exploration of the design space for target functionalities realized via programmable shape morphing. In particular, we propose a multi-material TO framework that concurrently optimizes the structural topology and the spatial distribution of the gel-elastomer phases. The design is represented via a coordinate-based neural network, and the mechanical response of both phases is described within a unified constitutive framework based on the Flory-Rehner theory. Furthermore, we present an end-to-end differentiable design framework with implicit differentiation that accommodates various objective functions, constraints, and discretizations. We demonstrate the framework on shape-programming structures and soft actuators. The framework is further validated through the design of organogel-hydrogel composites for multi-stimuli responsiveness across chemically distinct solvent environments, and of anisotropic hydrogels wherein the local fiber orientation is optimized concurrently with the topology. The codebase implemented in JAX is publicly shared to support benchmarking and reproducibility.

Bolin Chen, Dex Doksoo Lee, Wei "Wayne'' Chen et al.

Metamaterials design for advanced functionality often entails the inverse design on nonlinear and condition-dependent responses (e.g., stress-strain relation and dispersion relation), which are described by continuous functions. Most existing design methods focus on vector-valued responses (e.g., Young's modulus and bandgap width), while the inverse design of functional responses remains challenging due to their high-dimensionality, the complexity of accommodating design requirements in inverse-design frameworks, and non-existence or non-uniqueness of feasible solutions. Although generative design approaches have shown promise, they are often data-hungry, handle design requirements heuristically, and may generate infeasible designs without uncertainty quantification. To address these challenges, we introduce a RAndom-forest-based Generative approach (RAG). By leveraging the small-data compatibility of random forests, RAG enables data-efficient predictions of high-dimensional functional responses. During the inverse design, the framework estimates the likelihood through the ensemble which quantifies the trustworthiness of generated designs while reflecting the relative difficulty across different requirements. The one-to-many mapping is addressed through single-shot design generation by sampling from the conditional likelihood. We demonstrate RAG on: 1) acoustic metamaterials with prescribed partial passbands/stopbands, and 2) mechanical metamaterials with targeted snap-through responses, using 500 and 1057 samples, respectively. Its data-efficiency is benchmarked against neural networks on a public mechanical metamaterial dataset with nonlinear stress-strain relations. Our framework provides a lightweight, trustworthy pathway to inverse design involving functional responses, expensive simulations, and complex design requirements, beyond metamaterials.