Vinay Sharma

Jay Lee, Hanqi Su, Marco Macchi et al.

The evolution of artificial intelligence (AI) and machine learning (ML) is reshaping smart manufacturing by providing new capabilities for efficiency, adaptability, and autonomy across industrial value chains. However, the deployment of AI and ML in industrial settings still faces critical challenges, including the complexity of industrial big data, effective data management, integration with heterogeneous sensing and control systems, and the demand for trustworthy, explainable, and reliable operation in high-stakes industrial environments. In this roadmap, we present a comprehensive perspective on the foundations, applications, and emerging directions of AI and ML in smart manufacturing. It is structured in three parts. The first highlights the foundations and trends that frame the evolution of AI in smart manufacturing. The second focuses on key topics where AI is already enabling advances, including industrial big data analytics, advanced sensing and perception, autonomous systems, additive and laser-based manufacturing, digital twins, robotics, supply chain and logistics optimization, and sustainable manufacturing. The third section explores non-traditional ML approaches that are opening new frontiers, such as physics-informed AI, generative AI, semantic AI, advanced digital twins, explainable AI, RAMS, data-centric metrology, LLMs, and foundation models for highly connected and complex manufacturing systems. By identifying both opportunities and remaining barriers across these areas, this roadmap outlines the advances needed in methods, integration strategies, and industrial adoption. We hope this roadmap will serve as a guide for researchers, engineers, and practitioners to accelerate innovation, align academic and industrial priorities, and ensure that AI-driven smart manufacturing delivers reliable, sustainable, and scalable impact for the future of manufacturing ecosystems.

Vinay Sharma, Jens Ravesloot, Cees Taal et al.

In the presented work, we propose to apply the framework of graph neural networks (GNNs) to predict the dynamics of a rolling element bearing. This approach offers generalizability and interpretability, having the potential for scalable use in real-time operational digital twin systems for monitoring the health state of rotating machines. By representing the bearing's components as nodes in a graph, the GNN can effectively model the complex relationships and interactions among them. We utilize a dynamic spring-mass-damper model of a bearing to generate the training data for the GNN. In this model, discrete masses represent bearing components such as rolling elements, inner raceways, and outer raceways, while a Hertzian contact model is employed to calculate the forces between these components. We evaluate the learning and generalization capabilities of the proposed GNN framework by testing different bearing configurations that deviate from the training configurations. Through this approach, we demonstrate the effectiveness of the GNN-based method in accurately predicting the dynamics of rolling element bearings, highlighting its potential for real-time health monitoring of rotating machinery.

Vinay Sharma, Aditya Bharade, Olga Fink

Guided-wave structural health monitoring enables damage localization in composite plates using sparse networks of bonded piezoelectric transducers. However, inferring the spatial location of defects from pitch-catch measurements remains weakly constrained when only a limited set of damage locations is available for training. As a result, models trained to predict defect locations may perform well on seen cases but generalize poorly to unseen regions of the structure. This paper proposes WaveGraphNet, a coupled inverse--forward graph learning framework for guided-wave damage localization in Carbon Fiber Reinforced Polymer (CFRP) plates. The sensing layout is explicitly modeled as a graph, where transducers are represented as nodes and measured propagation paths define the graph connectivity. An inverse branch maps graph-structured spectral descriptors of differential guided-wave responses to a damage location, while a forward branch predicts the path-wise energy-deviation patterns of measured wave responses associated with a candidate location. During training, the forward branch serves as a physics-consistent regularizer, discouraging location estimates that are numerically plausible but inconsistent with the measured redistribution of wave-response energy. This coupling encourages agreement between inferred damage coordinates and the underlying wave propagation behavior. Within this benchmark, the proposed graph-based formulation provides a strong localization model for sparse guided-wave sensing and demonstrates improved robustness in extrapolation to held-out regions compared to both non-graph and graph baselines. These results highlight the potential of coupled inverse-forward graph learning as an effective strategy for guided-wave localization under limited spatial coverage.

Vinay Sharma, Manish Jain

Large Language Models (LLMs) often exhibit strong linguistic abilities while remaining unreliable on multi-step reasoning tasks, particularly when deployed without additional training or fine-tuning. In this work, we study inference-time techniques to improve the reasoning accuracy of LLMs. We systematically evaluate three classes of inference-time strategies: (i) self-consistency via stochastic decoding, where the model is sampled multiple times using controlled temperature and nucleus sampling and the most frequent final answer is selected; (ii) dual-model reasoning agreement, where outputs from two independent models are compared and only consistent reasoning traces are trusted; and (iii) self-reflection, where the model critiques and revises its own reasoning. Across all evaluated methods, we employ Chain-of-Thought (CoT) [1] prompting to elicit explicit intermediate reasoning steps before generating final answers. In this work, we provide a controlled comparative evaluation across three inference-time strategies under identical prompting and verification settings. Our experiments on LLM [2] show that self-consistency with nucleus sampling and controlled temperature value yields the substantial gains, achieving a 9% to 15% absolute improvement in accuracy over greedy single-pass decoding, well-suited for low-risk domains, offering meaningful gains with minimal overhead. The dual-model approach provides additional confirmation for model reasoning steps thus more appropriate for moderate-risk domains, where higher reliability justifies additional compute. Self-reflection offers only marginal improvements, suggesting limited effectiveness for smaller non-reasoning models at inference time.

Vinay Sharma, Olga Fink

Accurate, interpretable, and real-time modeling of multi-body dynamical systems is essential for predicting behaviors and inferring physical properties in natural and engineered environments. Traditional physics-based models face scalability challenges and are computationally demanding, while data-driven approaches like Graph Neural Networks (GNNs) often lack physical consistency, interpretability, and generalization. In this paper, we propose Dynami-CAL GraphNet, a Physics-Informed Graph Neural Network that integrates the learning capabilities of GNNs with physics-based inductive biases to address these limitations. Dynami-CAL GraphNet enforces pairwise conservation of linear and angular momentum for interacting nodes using edge-local reference frames that are equivariant to rotational symmetries, invariant to translations, and equivariant to node permutations. This design ensures physically consistent predictions of node dynamics while offering interpretable, edge-wise linear and angular impulses resulting from pairwise interactions. Evaluated on a 3D granular system with inelastic collisions, Dynami-CAL GraphNet demonstrates stable error accumulation over extended rollouts, effective extrapolations to unseen configurations, and robust handling of heterogeneous interactions and external forces. Dynami-CAL GraphNet offers significant advantages in fields requiring accurate, interpretable, and real-time modeling of complex multi-body dynamical systems, such as robotics, aerospace engineering, and materials science. By providing physically consistent and scalable predictions that adhere to fundamental conservation laws, it enables the inference of forces and moments while efficiently handling heterogeneous interactions and external forces.

Manish Jain, Satheesh Kumar Ponnambalam, Salman Faroz et al.

Large Language Models (LLMs) demonstrate exceptional capabilities across general domains, yet their application to specialized sectors such as mortgage finance requires domain-specific knowledge augmentation while preserving instruction-following fidelity. We present MortgageLLM, a novel domain-specific large language model that addresses this dual challenge. It is developed using a dual-track specialization framework from a single base model (LLaMA-3.1-8B). We opted for this dual-expert approach as a single multi-task model suffers from performance trade-offs, where optimizing for structured tasks (via SFT) degrades conversational fidelity (via DPO). Our dual-track method solves this by creating two specialists, allowing each to be optimally trained for its distinct capability. Our approach applies the instruction residual technique to restore instruction-following capabilities post-domain adaptation without supervised fine-tuning. We contribute: (1) application of this residual technique to the highly specialized mortgage finance domain; (2) a dual-expert architecture combining a conversational Q&A model and a structured task model for classification and summarization; and (3) an intelligent task routing mechanism using few-shot classification performed by one of the expert models itself. We validate our approach on domain-specific benchmarks, where our final model (MLM v2) significantly outperforms the base LLaMA-3.1-8B-Instruct, achieving an LLM-as-a-Judge summarization score of 4.58 (vs. 3.99), a Q&A score of 4.09 (vs. 4.0), and a classification score of 2.6 (vs. 1.2). On semantic similarity, our model achieved a BERTScore of 0.77 for summarization (vs. 0.74), 0.68 for Q&A (vs. 0.58), and 0.75 for classification (vs. 0.73), substantially outperforming baseline approaches.

Olga Fink, Ismail Nejjar, Vinay Sharma et al.

Prognostics and Health Management ensures the reliability, safety, and efficiency of complex engineered systems by enabling fault detection, anticipating equipment failures, and optimizing maintenance activities throughout an asset lifecycle. However, real-world PHM presents persistent challenges: sensor data is often noisy or incomplete, available labels are limited, and degradation behaviors and system interdependencies can be highly complex and nonlinear. Physics-informed machine learning has emerged as a promising approach to address these limitations by embedding physical knowledge into data-driven models. This review examines how incorporating learning and observational biases through physics-informed modeling and data strategies can guide models toward physically consistent and reliable predictions. Learning biases embed physical constraints into model training through physics-informed loss functions and governing equations, or by incorporating properties like monotonicity. Observational biases influence data selection and synthesis to ensure models capture realistic system behavior through virtual sensing for estimating unmeasured states, physics-based simulation for data augmentation, and multi-sensor fusion strategies. The review then examines how these approaches enable the transition from passive prediction to active decision-making through reinforcement learning, which allows agents to learn maintenance policies that respect physical constraints while optimizing operational objectives. This closes the loop between model-based predictions, simulation, and actual system operation, empowering adaptive decision-making. Finally, the review addresses the critical challenge of scaling PHM solutions from individual assets to fleet-wide deployment. Fast adaptation methods including meta-learning and few-shot learning are reviewed alongside domain generalization techniques ...

Vinay Sharma, Rémi Tanguy Oddon, Pietro Tesini et al.

Accurate real-time modeling of multi-body dynamical systems is essential for enabling digital twin applications across industries. While many data-driven approaches aim to learn system dynamics, jointly predicting internal loads and system trajectories remains a key challenge. This dual prediction is especially important for fault detection and predictive maintenance, where internal loads-such as contact forces-act as early indicators of faults, reflecting wear or misalignment before affecting motion. These forces also serve as inputs to degradation models (e.g., crack growth), enabling damage prediction and remaining useful life estimation. We propose Equi-Euler GraphNet, a physics-informed graph neural network (GNN) that simultaneously predicts internal forces and global trajectories in multi-body systems. In this mesh-free framework, nodes represent system components and edges encode interactions. Equi-Euler GraphNet introduces two inductive biases: (1) an equivariant message-passing scheme, interpreting edge messages as interaction forces consistent under Euclidean transformations; and (2) a temporal-aware iterative node update mechanism, based on Euler integration, to capture influence of distant interactions over time. Tailored for cylindrical roller bearings, it decouples ring dynamics from constrained motion of rolling elements. Trained on high-fidelity multiphysics simulations, Equi-Euler GraphNet generalizes beyond the training distribution, accurately predicting loads and trajectories under unseen speeds, loads, and configurations. It outperforms state-of-the-art GNNs focused on trajectory prediction, delivering stable rollouts over thousands of time steps with minimal error accumulation. Achieving up to a 200x speedup over conventional solvers while maintaining comparable accuracy, it serves as an efficient reduced-order model for digital twins, design, and maintenance.

Dilip U Shenoy, Vinay Sharma, Shiva HC Prasad

Most of the manufacturing firm aims to optimize their Supply Chain in terms of improved profitability of its products through value Addition. This study takes a critical look into the factors that affect the Performance of internal supply chain with respect to specific criteria. Accordingly, ranking these factors to get the critical dimensions of supply chain performance in the manufacturing industry. A semi-structured interview with the pre-defined set of questions used to collect the responses from decision makers of the firm. Multi criteria decision-making tool called TOPSIS is used to evaluate the responses and rank the factors. The results of this indicate that supplier relationship and inventory planning were most principal factors positively influencing on-time delivery of the product, production flexibility, cost savings, additional costs. This study helps to identify and optimize the process parameters using objective and subjective evaluation approach. The combined influence of the thought process of the manager to optimize the internal supply chain is extracted in this work.

Hadi Pouransari, Mojan Javaheripi, Vinay Sharma et al.

Knowledge distillation has been used to transfer knowledge learned by a sophisticated model (teacher) to a simpler model (student). This technique is widely used to compress model complexity. However, in most applications the compressed student model suffers from an accuracy gap with its teacher. We propose extracurricular learning, a novel knowledge distillation method, that bridges this gap by (1) modeling student and teacher output distributions; (2) sampling examples from an approximation to the underlying data distribution; and (3) matching student and teacher output distributions over this extended set including uncertain samples. We conduct rigorous evaluations on regression and classification tasks and show that compared to the standard knowledge distillation, extracurricular learning reduces the gap by 46% to 68%. This leads to major accuracy improvements compared to the empirical risk minimization-based training for various recent neural network architectures: 16% regression error reduction on the MPIIGaze dataset, +3.4% to +9.1% improvement in top-1 classification accuracy on the CIFAR100 dataset, and +2.9% top-1 improvement on the ImageNet dataset.