Raffael Theiler

Raffael Theiler, Lev Telyatnikov, Leandro Von Krannichfeldt et al.

Data-driven Prognostics and Health Management (PHM) uses time-varying condition-monitoring data to diagnose system states and estimate remaining useful life in engineered assets. These tasks are central to maintenance planning, but industrial PHM data are often fragmented, partially observed, and poorly labeled, which hinders supervised learning. Foundation models offer a route toward reusable predictive systems, yet most time-series foundation models are designed for forecasting and assume long, coherent, regularly sampled sequences. To address this gap, we propose a framework for applying Tabular Foundation Models to industrial time series using in-context learning, and we evaluate them on a variety of PHM tasks. By converting raw unit-level signals into tabular rows, we show that these models perform well across multiple tasks - including prognostics, and diagnostics - and are highly data efficient. We compare them directly with sequence models, transformer baselines, and gradient-boosted trees under a common evaluation protocol. The results indicate that tabular foundation models achieve the best average ranks across prognostic and diagnostic tasks. Our findings further show that PFN-based models are competitive in low-data regimes, that temporal context can be preserved in the tabular representation, and that performance depends on representative context construction under subsampling. These results demonstrate that tabular foundation models provide a practical and general interface for heterogeneous PHM problems.

Lev Telyatnikov, Raffael Theiler, Leandro Von Krannichfeldt et al.

Progress in Prognostics and Health Management (PHM) is hindered by the lack of standardized and reusable evaluation practices across tasks, datasets, and application domains. Reported results are often difficult to reproduce and compare, as key protocol choices, such as data splits, preprocessing, label alignment, temporal windowing, and metrics, are often implicit or implemented ad hoc. We introduce \picid, a modular evaluation infrastructure that formalizes the PHM evaluation pipeline as an explicit, executable, and reproducible protocol. Through well-defined abstractions, \picid enforces deterministic, leakage-safe dataset construction while remaining flexible across diverse PHM settings. The framework supports fault detection, diagnostics, and prognostics through a unified interface and can be extended to new datasets and model classes without violating protocol invariants. By standardizing data contracts and evaluation boundaries, \picid also enables fair cross-task comparisons across diagnostics (classification) and prognostics (regression), allowing identical model families to be evaluated consistently across heterogeneous settings. We demonstrate \picid through an empirical evaluation of thirteen models on twelve datasets spanning batteries, bearings, turbofan engines, hydraulics, filtration systems, and buildings. This work establishes a reusable foundation for standardized, fair and reproducible evaluation in PHM.

Raffael Theiler, Ludovico Comito, David Leko et al.

Industrial Prognostics and Health Management (PHM) provides a representative case study for a broader challenge in applied machine learning: translating published papers into executable, benchmark-ready implementations. Reproducing under-specified methods in PHM is particularly difficult due to restricted access to industrial datasets, incomplete reporting of preprocessing and evaluation protocols, and implicit design choices (e.g., windowing, target construction, data splits) that critically affect performance. Existing paper-to-code systems generate implementations for individual papers, but these artifacts are often not directly comparable due to inconsistencies in assumptions and evaluation settings. We introduce \emph{agentic, framework-based PHM paper reproduction}, where an agent translates a paper into a shared PHM benchmark framework via a \emph{slot-binding interface}. This interface maps equations and protocol descriptions into structured components (task definitions, dataset adapters, windowing, targets, models, and evaluators), while explicitly recording unresolved assumptions. The resulting implementations are validated against standardized task contracts and evaluation hooks, enabling consistent and comparable benchmarking. We evaluate this approach on 16 PHM papers, comparing framework-enhanced, skill-based and prompt-based agentic reproduction against a recent framework-free paper-reproduction agent. We assess reproduction success, model-based code evaluation, framework binding of paper assumptions, and cross-paper benchmark comparability under standardized protocols. Our results show that coupling agentic generation with a shared framework transforms paper reproduction from isolated code synthesis into executable, assumption-aware, and systematically comparable benchmark implementations.

Raffael Theiler, Leandro Von Krannichfeldt, Giovanni Sansavini et al.

Accurate and reliable energy forecasting is essential for power grid operators who strive to minimize extreme forecasting errors that pose significant operational challenges and incur high intra-day trading costs. Incorporating planning information -- such as anticipated user behavior, scheduled events or timetables -- provides substantial contextual information to enhance forecast accuracy and reduce the occurrence of large forecasting errors. Existing approaches, however, lack the flexibility to effectively integrate both dynamic, forward-looking contextual inputs and historical data. In this work, we conceptualize forecasting as a combined forecasting-regression task, formulated as a sequence-to-sequence prediction problem, and introduce contextually-enhanced transformer models designed to leverage all contextual information effectively. We demonstrate the effectiveness of our approach through a primary case study on nationwide railway energy consumption forecasting, where integrating contextual information into transformer models, particularly timetable data, resulted in a significant average mean absolute error reduction of 26.6%. An auxiliary case study on building energy forecasting, leveraging planned office occupancy data, further illustrates the generalizability of our method, showing an average reduction of 56.3% in mean absolute error. Compared to other state-of-the-art methods, our approach consistently outperforms existing models, underscoring the value of context-aware deep learning techniques in energy forecasting applications.

Raffael Theiler, Olga Fink

Pumped-storage hydropower plants (PSH) actively participate in grid power-frequency control and therefore often operate under dynamic conditions, which results in rapidly varying system states. Predicting these dynamically changing states is essential for comprehending the underlying sensor and machine conditions. This understanding aids in detecting anomalies and faults, ensuring the reliable operation of the connected power grid, and in identifying faulty and miscalibrated sensors. PSH are complex, highly interconnected systems encompassing electrical and hydraulic subsystems, each characterized by their respective underlying networks that can individually be represented as graphs. To take advantage of this relational inductive bias, graph neural networks (GNNs) have been separately applied to state forecasting tasks in the individual subsystems, but without considering their interdependencies. In PSH, however, these subsystems depend on the same control input, making their operations highly interdependent and interconnected. Consequently, hydraulic and electrical sensor data should be fused across PSH subsystems to improve state forecasting accuracy. This approach has not been explored in GNN literature yet because many available PSH graphs are limited to their respective subsystem boundaries, which makes the method unsuitable to be applied directly. In this work, we introduce the application of spectral-temporal graph neural networks, which leverage self-attention mechanisms to concurrently capture and learn meaningful subsystem interdependencies and the dynamic patterns observed in electric and hydraulic sensors. Our method effectively fuses data from the PSH's subsystems by operating on a unified, system-wide graph, learned directly from the data, This approach leads to demonstrably improved state forecasting performance and enhanced generalizability.

Raffael Theiler, Olga Fink

Accurate short-term state forecasting is essential for efficient and stable operation of modern power systems, especially in the context of increasing variability introduced by renewable and distributed energy resources. As these systems evolve rapidly, it becomes increasingly important to reliably predict their states in the short term to ensure operational stability, support control decisions, and enable interpretable monitoring of sensor and machine behavior. Modern power systems often span multiple physical domains - including electrical, mechanical, hydraulic, and thermal - posing significant challenges for modeling and prediction. Graph Neural Networks (GNNs) have emerged as a promising data-driven framework for system state estimation and state forecasting in such settings. By leveraging the topological structure of sensor networks, GNNs can implicitly learn inter-sensor relationships and propagate information across the network. However, most existing GNN-based methods are designed under the assumption of homogeneous sensor relationships and are typically constrained to a single physical domain. This limitation restricts their ability to integrate and reason over heterogeneous sensor data commonly encountered in real-world energy systems, such as those used in energy conversion infrastructure. In this work, we propose the use of Heterogeneous Graph Attention Networks to address these limitations. Our approach models both homogeneous intra-domain and heterogeneous inter-domain relationships among sensor data from two distinct physical domains - hydraulic and electrical - which exhibit fundamentally different temporal dynamics. Experimental results demonstrate that our method significantly outperforms conventional baselines on average by 35.5% in terms of normalized root mean square error, confirming its effectiveness in multi-domain, multi-rate power system state forecasting.

Olga Fink, Ismail Nejjar, Vinay Sharma et al.

Prognostics and Health Management ensures the reliability, safety, and efficiency of complex engineered systems by enabling fault detection, anticipating equipment failures, and optimizing maintenance activities throughout an asset lifecycle. However, real-world PHM presents persistent challenges: sensor data is often noisy or incomplete, available labels are limited, and degradation behaviors and system interdependencies can be highly complex and nonlinear. Physics-informed machine learning has emerged as a promising approach to address these limitations by embedding physical knowledge into data-driven models. This review examines how incorporating learning and observational biases through physics-informed modeling and data strategies can guide models toward physically consistent and reliable predictions. Learning biases embed physical constraints into model training through physics-informed loss functions and governing equations, or by incorporating properties like monotonicity. Observational biases influence data selection and synthesis to ensure models capture realistic system behavior through virtual sensing for estimating unmeasured states, physics-based simulation for data augmentation, and multi-sensor fusion strategies. The review then examines how these approaches enable the transition from passive prediction to active decision-making through reinforcement learning, which allows agents to learn maintenance policies that respect physical constraints while optimizing operational objectives. This closes the loop between model-based predictions, simulation, and actual system operation, empowering adaptive decision-making. Finally, the review addresses the critical challenge of scaling PHM solutions from individual assets to fleet-wide deployment. Fast adaptation methods including meta-learning and few-shot learning are reviewed alongside domain generalization techniques ...