LGAIFeb 5, 2025

Transferring Graph Neural Networks for Soft Sensor Modeling using Process Topologies

arXiv:2502.06826v13 citationsh-index: 29Systems and Control Transactions
Originality Incremental advance
AI Analysis

This work addresses the challenge of reusing soft sensors in industrial processes, offering a solution for cases with varying sensor networks, though it appears incremental as it adapts existing graph neural networks to a specific domain.

The paper tackles the problem of transferring soft sensor models across different plants by proposing a topology-aware graph neural network approach, achieving successful transfer to an unseen process with a different topology.

Data-driven soft sensors help in process operations by providing real-time estimates of otherwise hard- to-measure process quantities, e.g., viscosities or product concentrations. Currently, soft sensors need to be developed individually per plant. Using transfer learning, machine learning-based soft sensors could be reused and fine-tuned across plants and applications. However, transferring data-driven soft sensor models is in practice often not possible, because the fixed input structure of standard soft sensor models prohibits transfer if, e.g., the sensor information is not identical in all plants. We propose a topology-aware graph neural network approach for transfer learning of soft sensor models across multiple plants. In our method, plants are modeled as graphs: Unit operations are nodes, streams are edges, and sensors are embedded as attributes. Our approach brings two advantages for transfer learning: First, we not only include sensor data but also crucial information on the plant topology. Second, the graph neural network algorithm is flexible with respect to its sensor inputs. This allows us to model data from different plants with different sensor networks. We test the transfer learning capabilities of our modeling approach on ammonia synthesis loops with different process topologies. We build a soft sensor predicting the ammonia concentration in the product. After training on data from one process, we successfully transfer our soft sensor model to a previously unseen process with a different topology. Our approach promises to extend the data-driven soft sensors to cases to leverage data from multiple plants.

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