C(NN)FD -- Deep Learning Modelling of Multi-Stage Axial Compressors Aerodynamics
This addresses the need for robust and scalable scientific machine learning tools for industrial turbomachinery applications, though it appears incremental in applying existing physics-informed approaches to a specific domain.
The paper tackles the challenge of predicting complex turbulent flows in multi-stage axial compressors by developing a physics-informed deep learning framework that achieves accuracy comparable to benchmark CFD methods while enabling physically explainable predictions.
The field of scientific machine learning and its applications to numerical analyses such as CFD has recently experienced a surge in interest. While its viability has been demonstrated in different domains, it has not yet reached a level of robustness and scalability to make it practical for industrial applications in the turbomachinery field. The highly complex, turbulent, and three-dimensional flows of multi-stage axial compressors for gas turbine applications represent a remarkably challenging case. This is due to the high-dimensionality of the regression of the flow-field from geometrical and operational variables, and the high computational cost associated with the large scale of the CFD domains. This paper demonstrates the development and application of a generalized deep learning framework for predictions of the flow field and aerodynamic performance of multi-stage axial compressors, also potentially applicable to any type of turbomachinery. A physics-based dimensionality reduction unlocks the potential for flow-field predictions for large-scale domains, re-formulating the regression problem from an unstructured to a structured one. The relevant physical equations are used to define a multi-dimensional physical loss function. Compared to "black-box" approaches, the proposed framework has the advantage of physically explainable predictions of overall performance, as the corresponding aerodynamic drivers can be identified on a 0D/1D/2D/3D level. An iterative architecture is employed, improving the accuracy of the predictions, as well as estimating the associated uncertainty. The model is trained on a series of dataset including manufacturing and build variations, different geometries, compressor designs and operating conditions. This demonstrates the capability to predict the flow-field and the overall performance in a generalizable manner, with accuracy comparable to the benchmark.