SYSYMay 6

Model-free practical PI-Lead control design by ultimate sensitivity principle

arXiv:2511.2164178.1h-index: 3
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This work provides a practical tuning method for engineers in motion control and similar applications where system models are unavailable.

The paper presents a model-free, three-step procedure for designing robust PI-Lead controllers based on the ultimate sensitivity principle, requiring only experimental output monitoring. The method is validated on a noise-perturbed electro-mechanical actuator system.

Practical design and tuning of feedback controllers has often to get by without a model of the dynamic process at hand. Only some general assumptions about the system dynamics, in this work type-one stable, can be available for engineers, for instance in motion control applications and many others. This paper proposes a practical and simple in realization procedure for designing a robust PI-Lead control without modeling. The developed method derives from the ultimate sensitivity principles, known in empirical Ziegler-Nichols tuning of PID controllers, and makes use of some general characteristics of the loop shaping. A three-steps procedure is proposed to determine the integration time constant, control gain, and Lead-element in a way to guarantee a sufficient phase margin, while all steps are served by only experimental monitoring of the output value. Proposed method is demonstrated and discussed with experiments accomplished on a noise-perturbed electro-mechanical actuator system.

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