Performance of AI agents based on reasoning language models on ALD process optimization tasks
This work addresses the challenge of automating ALD process optimization for materials science and semiconductor manufacturing, representing an incremental application of existing reasoning models to a new domain-specific task.
The study tackled the problem of optimizing atomic layer deposition (ALD) processes by using reasoning large language models as autonomous agents, and found that agents based on models like OpenAI's o3 and GPT5 consistently succeeded in finding optimal dose times, though with significant run-to-run variability due to non-deterministic responses.
In this work we explore the performance and behavior of reasoning large language models to autonomously optimize atomic layer deposition (ALD) processes. In the ALD process optimization task, an agent built on top of a reasoning LLM has to find optimal dose times for an ALD precursor and a coreactant without any prior knowledge on the process, including whether it is actually self-limited. The agent is meant to interact iteratively with an ALD reactor in a fully unsupervised way. We evaluate this agent using a simple model of an ALD tool that incorporates ALD processes with different self-limited surface reaction pathways as well as a non self-limited component. Our results show that agents based on reasoning models like OpenAI's o3 and GPT5 consistently succeeded at completing this optimization task. However, we observed significant run-to-run variability due to the non deterministic nature of the model's response. In order to understand the logic followed by the reasoning model, the agent uses a two step process in which the model first generates an open response detailing the reasoning process. This response is then transformed into a structured output. An analysis of these reasoning traces showed that the logic of the model was sound and that its reasoning was based on the notions of self-limited process and saturation expected in the case of ALD. However, the agent can sometimes be misled by its own prior choices when exploring the optimization space.