A Unified Hierarchical Multi-Task Multi-Fidelity Framework for Data-Efficient Surrogate Modeling in Manufacturing
This provides a general solution for data-efficient surrogate modeling in manufacturing systems with heterogeneous data sources, representing an incremental advance by integrating existing techniques.
The paper tackles the challenges of large data requirements and heterogeneous fidelity levels in surrogate modeling for manufacturing by developing a unified hierarchical multi-task multi-fidelity framework, which improves prediction accuracy by up to 19% and 23% compared to existing methods.
Surrogate modeling is an essential data-driven technique for quantifying relationships between input variables and system responses in manufacturing and engineering systems. Two major challenges limit its effectiveness: (1) large data requirements for learning complex nonlinear relationships, and (2) heterogeneous data collected from sources with varying fidelity levels. Multi-task learning (MTL) addresses the first challenge by enabling information sharing across related processes, while multi-fidelity modeling addresses the second by accounting for fidelity-dependent uncertainty. However, existing approaches typically address these challenges separately, and no unified framework simultaneously leverages inter-task similarity and fidelity-dependent data characteristics. This paper develops a novel hierarchical multi-task multi-fidelity (H-MT-MF) framework for Gaussian process-based surrogate modeling. The proposed framework decomposes each task's response into a task-specific global trend and a residual local variability component that is jointly learned across tasks using a hierarchical Bayesian formulation. The framework accommodates an arbitrary number of tasks, design points, and fidelity levels while providing predictive uncertainty quantification. We demonstrate the effectiveness of the proposed method using a 1D synthetic example and a real-world engine surface shape prediction case study. Compared to (1) a state-of-the-art MTL model that does not account for fidelity information and (2) a stochastic kriging model that learns tasks independently, the proposed approach improves prediction accuracy by up to 19% and 23%, respectively. The H-MT-MF framework provides a general and extensible solution for surrogate modeling in manufacturing systems characterized by heterogeneous data sources.