DDD-GenDT: Dynamic Data-driven Generative Digital Twin Framework
This work addresses data efficiency and adaptability problems for industrial digital twin applications, offering an incremental improvement by integrating generative AI with existing paradigms.
The paper tackles the challenge of deploying digital twins in data-scarce and privacy-sensitive industrial settings by introducing DDD-GenDT, a framework that uses generative AI and dynamic data-driven feedback, achieving an average RMSE of 0.479 A (4.79% of spindle current) in zero-shot validation on a NASA CNC milling dataset.
Digital twin (DT) technology enables real-time simulation, prediction, and optimization of physical systems, but practical deployment faces challenges from high data requirements, proprietary data constraints, and limited adaptability to evolving conditions. This work introduces DDD-GenDT, a dynamic data-driven generative digital twin framework grounded in the Dynamic Data-Driven Application Systems (DDDAS) paradigm. The architecture comprises the Physical Twin Observation Graph (PTOG) to represent operational states, an Observation Window Extraction process to capture temporal sequences, a Data Preprocessing Pipeline for sensor structuring and filtering, and an LLM ensemble for zero-shot predictive inference. By leveraging generative AI, DDD-GenDT reduces reliance on extensive historical datasets, enabling DT construction in data-scarce settings while maintaining industrial data privacy. The DDDAS feedback mechanism allows the DT to autonomically adapt predictions to physical twin (PT) wear and degradation, supporting DT-aging, which ensures progressive synchronization of DT with PT evolution. The framework is validated using the NASA CNC milling dataset, with spindle current as the monitored variable. In a zero-shot setting, the GPT-4-based DT achieves an average RMSE of 0.479 A (4.79% of the 10 A spindle current), accurately modeling nonlinear process dynamics and PT aging without retraining. These results show that DDD-GenDT provides a generalizable, data-efficient, and adaptive DT modeling approach, bridging generative AI with the performance and reliability requirements of industrial DT applications.